FILE-CUTTING MACHINE
as found in the OPERATIVE MECHANIC
& British Machinist by John Nicholson
Philadelphia 1831
There have been various contrivances for this
purpose; but the best we are acquainted with is described in the Transactions
of the American Philosophical Society, and is as follows:
AAAA, fig. 315, is a bench of seasoned
oak, the face of which is planed very smooth. BBBB the
feet of the bench, which should be substantial. CCCC
the carriage on which the files are laid, which moves along the face of
the bench AAAA, parallel to it's sides, and carries the files gradually
under the edge of the cutter or chisel HH, while the teeth are cut:
this carriage is made to move by a contrivance somewhat similar to that
which carries the log against the saw of a saw-mill, as will be more particularly
described. DDD are three iron rods inserted into the ends
of the carriage CCCC, and passing through the holes in the studs
EEE,
which are screwed firmly against the ends of the bench AAAA, for
directing the course of the carriage CCCC, parallel to the sides
of the bench.
FF two upright pillars, mortised firmly
into the bench AAAA, nearly equidistant from each end of it, near
the edge, and directly opposite to each other. G the lever or arm
which carries the cutter HH, ( fixed with a screw, I ) and
works on the centres of two screws KK, which are fixed into the
two pillars FF, in a direction right across the bench AAAA.
By tightening or loosening these screws, the arm which carries the chisel
may be made to work more or less steadily. L is the regulating screw,
by means of which the files may be made courser or finer; this screw works
in a stud M, which is screwed firmly upon the top of the stud F;
the lower end of the screw L bears against the upper part of the
arm G, and limits the height of which it can rise.
N is a steel spring, one end of which
is screwed to the other pillar F, and the other end presses against
the pillar O, which is fixed upon the arm G; by it's pressure
it forces the said arm upwards until it meets with the regulating screw
L.
P is an arm with a claw at one end marked 6, the other end is fixed
by a joint into the end of the stud or pillar O, and by the motion
of the arm G, is made to move the ratch-wheel Q. This
ratch-wheel is fixed upon an axis, which carries a small trundle-head or
pinion R, on the opposite end; this takes into a piece SS,
which is indented with teeth, and screwed firmly against one side of the
carriage CCCC; by means of this piece motion is communicated to
the carriage.
F is a clamp for fastening one end
of the file ZZ in the place or bed on which it is to be cut. V
is another clamp or dog at the opposite end, which works by a joint W,
firmly fixed into the carriage CCCC. Y is a bridge, likewise
screwed into the carriage, through which the screw X passes, and
presses with the lower end against the upper side of the clamp V;
under which clamp the other end of the file ZZ is placed, and held
firmly in its situation while it is cutting by the pressure of the said
clamp V. 7777 is a bed of lead, which is let into a cavity formed
in the body of the carriage, something broader and longer than the largest
size files; the upper face of this bed of lead is formed variously, so
as to fit the different kinds of files which may be required. At the figures
22 are two catches, which take into the teeth of the ratch-wheel Q,
to prevent a recoil of its motion; 33 is a bridge to support one end, 4,
of the axis of the ratch-wheel Q; 5 a stud to support the other
end of the axis of that wheel.
When the file or files are laid in their place,
the machine must be regulated to cut them of the due degree of fineness,
by means of the regulating screw L; which, by screwing further through
the arm M, will make the files finer, and, vice versa by
unscrewing it a little, will make them courser; for the arm G will,
by that means, have liberty to rise the higher, which will occasion the
arm P, with the claws, to move further along the periphery of the
ratch-wheel, and consequently communicate a more extensive motion to the
carriage CCCC, and make the files courser.
When the machine is this adjusted,
a blind man may cut a file with more exactness than can be done in the
usual method by the keenest sight; for by striking with a hammer on the
head of the cutter or chisel HH, all the movements are set at work;
and by repeating the stroke with the hammer, the files on one side will
at length be cut; then they must be turned, and the operation repeated
for cutting on the other side. It is needless to enlarge much on
the utility or extent of this machine; for, on an examination, it will
appear to persons of but indifferent mechanical skill, that it may be made
to work by water as well as by hand, to cut course or fine, large or small,
files, or any number at a time; but it may be more particularly useful
for cutting very fine small files for watchmakers; as they may be executed
by this machine with the greatest equality and nicety imaginable.
As to the materials and dimensions of the several parts of this machine,
they are left to the judgment and skill of the artist who may have occasion
to make one; only observing, that the whole should be capable of bearing
a good deal of violence.
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